Dextrin Factory Economic Analysis

Oct 13, 2025 by recoveryshake.com 134 views

Making Dextrin from Avocado Seed Starch with a Hydrolysis Process Using the α-Amylase Enzyme Catalyst at a Capacity of 9,000 Tons/Year with a Special Assignment of Rotary Dryer Details

Introduction

Dextrin is a type of starch derivative that is produced through the hydrolysis process of starch into sugar. This process can be carried out using heat, acids, or enzymes. In the industry, dextrin has various applications, such as fillers in the pharmaceutical industry, thickening agents in powder drinks, and is used as a layer forming in coffee, rice, and ceramic products. Dextrin is soluble in water but can settle in alcohol. With the increasing demand for dextrin in Indonesia, it is hoped that the establishment of a dextrin factory will be able to meet this need using raw materials that are easily obtained and low in cost, resulting in dextrin products with better economic value.

Dextrin Factory Plan

The factory planned to produce dextrin from avocado seeds uses an enzymatic hydrolysis process and is targeted to operate with a production capacity of 9,000 tons per year. The factory operational plan will be carried out for 330 working days a year. The chosen business model is a limited liability company (PT), with a total of 115 workers. This factory plan aims to produce high-quality dextrin products that meet the needs of the domestic market while contributing to the economic development of the surrounding community.

Dextrin Factory Economic Analysis

Based on the results of the economic analysis of the dextrin factory from avocado seed starch, the following data were obtained:

Total investment capital: IDR 404,440,274,262
Total production costs: IDR 97,503,370,284
Sales Revenue: IDR 217,355,211,964
Net profit: IDR 152,203,648,375
Profit Margin (PM): 68.55%
Break point (BEP): 25.54%
Investment Return (ROI): 37.63%
Capital return time (pot): 2.66 years
Network returns (RON): 62.72%
Internal Return Rate (IRR): 43.43%

The economic analysis of the dextrin factory from avocado seed starch indicates that the factory is feasible to be established. By producing dextrin efficiently, this factory not only has the potential to meet the needs of the domestic market but also contributes to increasing economic value for the surrounding community.

Enzymatic Hydrolysis Process

The enzymatic hydrolysis process used in the dextrin factory from avocado seed starch involves the use of the α-amylase enzyme catalyst. This process is more environmentally friendly compared to traditional methods that use heat or acids. The α-amylase enzyme catalyst breaks down the starch molecules into simpler sugars, resulting in the production of high-quality dextrin products.

Rotary Dryer Details

The rotary dryer is a critical component of the dextrin factory from avocado seed starch. It is responsible for drying the dextrin products to a moisture level of 10%. The rotary dryer is designed to operate at a temperature of 150°C and a speed of 5 rpm. The dryer is equipped with a heat exchanger and a dust collector to minimize energy consumption and reduce emissions.

Conclusion

Based on the results of the analysis above, it can be concluded that the factory making dextrin from avocado seed starch is feasible to be established. By producing dextrin efficiently, this factory not only has the potential to meet the needs of the domestic market but also contributes to increasing economic value for the surrounding community. In addition, with the application of enzymatic technology that is more environmentally friendly, the production process can be carried out with better efficiency and a smaller impact on the environment.

In a broader business context, increasing dextrin production capacity can open up opportunities for avocado farmers to improve their agricultural output, as well as creating new jobs in the processing industry. In other words, this factory has the potential to create a sustainable and mutually beneficial industrial ecosystem for all parties involved.

Recommendations

Based on the results of the analysis, the following recommendations are made:

The factory should focus on producing high-quality dextrin products that meet the needs of the domestic market.
The factory should invest in research and development to improve the efficiency of the enzymatic hydrolysis process and reduce energy consumption.
The factory should implement a waste management system to minimize waste and reduce emissions.
The factory should create a training program for employees to improve their skills and knowledge in the production process.

Future Directions

The dextrin factory from avocado seed starch has the potential to become a leading player in the dextrin industry in Indonesia. To achieve this goal, the factory should focus on improving the efficiency of the production process, reducing energy consumption, and creating a sustainable industrial ecosystem. The factory should also invest in research and development to improve the quality of the dextrin products and reduce waste.

In conclusion, the dextrin factory from avocado seed starch is a feasible project that has the potential to meet the needs of the domestic market while contributing to the economic development of the surrounding community. With the application of enzymatic technology and a focus on sustainability, this factory can become a leading player in the dextrin industry in Indonesia.
Q&A: Making Dextrin from Avocado Seed Starch with a Hydrolysis Process Using the α-Amylase Enzyme Catalyst

Introduction

In our previous article, we discussed the feasibility of establishing a dextrin factory from avocado seed starch using an enzymatic hydrolysis process. In this article, we will answer some of the frequently asked questions (FAQs) related to this project.

Q: What is dextrin and what are its applications?

A: Dextrin is a type of starch derivative that is produced through the hydrolysis process of starch into sugar. It has various applications, such as fillers in the pharmaceutical industry, thickening agents in powder drinks, and is used as a layer forming in coffee, rice, and ceramic products.

Q: Why is the enzymatic hydrolysis process used in the dextrin factory?

A: The enzymatic hydrolysis process is used in the dextrin factory because it is more environmentally friendly compared to traditional methods that use heat or acids. The α-amylase enzyme catalyst breaks down the starch molecules into simpler sugars, resulting in the production of high-quality dextrin products.

Q: What is the capacity of the dextrin factory?

A: The dextrin factory is targeted to operate with a production capacity of 9,000 tons per year.

Q: How many workers will be employed in the dextrin factory?

A: The dextrin factory will employ a total of 115 workers.

Q: What is the total investment capital required for the dextrin factory?

A: The total investment capital required for the dextrin factory is IDR 404,440,274,262.

Q: What is the expected profit margin of the dextrin factory?

A: The expected profit margin of the dextrin factory is 68.55%.

Q: What is the break point (BEP) of the dextrin factory?

A: The break point (BEP) of the dextrin factory is 25.54%.

Q: What is the investment return (ROI) of the dextrin factory?

A: The investment return (ROI) of the dextrin factory is 37.63%.

Q: How long will it take for the dextrin factory to return its capital?

A: The dextrin factory is expected to return its capital in 2.66 years.

Q: What is the network return (RON) of the dextrin factory?

A: The network return (RON) of the dextrin factory is 62.72%.

Q: What is the internal return rate (IRR) of the dextrin factory?

A: The internal return rate (IRR) of the dextrin factory is 43.43%.

Q: What are the benefits of the dextrin factory?

A: The dextrin factory has several benefits, including:

Meeting the needs of the domestic market
Contributing to the economic development of the surrounding community
Creating a sustainable and mutually beneficial industrial ecosystem
Increasing dextrin production capacity
Creating new jobs in the processing industry

Q: What are the challenges of the dextrin factory?

A: The dextrin factory faces several challenges, including:

High initial investment costs
Dependence on raw materials
Competition from other dextrin manufacturers
Environmental concerns

Conclusion