Initial Treatment Process of Raw Materials

Oct 13, 2025 by recoveryshake.com 104 views

Pre-Acetanilide Manufacturing Factory: A Comprehensive Analysis of Production Capacity and Economic Viability

Introduction

Acetanilide is a crucial compound in the chemical industry, widely used in various applications, including pharmaceuticals, dyes, and agrochemicals. The increasing demand for acetanilide has led to a surge in interest in its production, particularly through the acetylation reaction of acetic acid and aniline. This article presents a comprehensive analysis of a pre-acetanilide manufacturing factory, focusing on its production capacity, technical processes, and economic viability.

Principle of Acetanilide Manufacture

Acetanilide is a primary amide compound, characterized by the replacement of one hydrogen atom in aniline with an acetyl group. This compound appears as white granular crystals, insoluble in paraffin oil but soluble in water with the help of anhydrous chloral. The production of acetanilide can be achieved through acetylation reactions, which involve the reaction of acetic acid and aniline in the presence of a catalyst.

Factory Design and Capacity

The proposed factory has a production capacity of 7,100 tons per year, operating for 330 days a year. The factory will utilize acetic acid and aniline as raw materials, processed through a distillation column to produce acetanilide. The three core processes identified in this design are:

Initial Treatment Process of Raw Materials: This process involves the purification of acetic acid and aniline through distillation and filtration.
Acetylation Reaction: This process involves the reaction of acetic acid and aniline in the presence of a catalyst to produce acetanilide.
Crystallization and Purification: This process involves the crystallization of acetanilide from the reaction mixture and its subsequent purification through filtration and washing.

Main Factory Process

The factory will rely on several key equipment, including:

Acetic Reactors: These reactors will be used for the acetylation reaction, with a temperature of 150°C and a pressure of 1 atm.
Distillation Column: This column will be used for the purification of acetanilide, with a temperature of 175°C and a pressure of 1 atm.
Crystallizer: This equipment will be used for the crystallization of acetanilide, with a temperature of 60°C and a pressure of 1 atm.

Factory Location

The factory will be located in Pinang Sebatang Tim, Tualang District, Siak Regency, Riau Province, with an area of 11,872.4 m². The factory will require 304 workers and will operate as a Limited Liability Company (PT) led by a director.

Factory Economic Analysis

The economic evaluation results show that the acetanilide manufacturing factory is suitable for establishment. The following is a summary of the results of economic evaluation:

Total Investment Capital: Rp. 1,457,559,583,058.9
Total Production Costs: Rp. 343,981,178,493.8
Sales Income: Rp. 1,156,999,924,080.0
Net Profit: Rp. 563,151,758,549.0
Profit Margin (PM): 99.50%
Break Point (BEP): 16.35%
Investment Return (ROI): 38.64%
Return Time (pot): 2.58 years
Return of Capital (RON): 64.39%
Internal Returning Rate (IRR): 41,2791%

Conclusion

The acetanilide manufacturing factory presents an excellent opportunity for investment, with a significant profit margin and relatively short investment return time. The factory's technical processes and economic viability make it an attractive option for investors and local economies. The establishment of this factory can also contribute to the growth of the chemical industry in Indonesia and encourage research and development in the field of organic chemistry.

Recommendations

Based on the analysis presented in this article, the following recommendations are made:

Investment: The acetanilide manufacturing factory presents an excellent opportunity for investment, with a significant profit margin and relatively short investment return time.
Technical Process: The factory's technical processes, including the acetylation reaction, distillation column, and crystallizer, are well-designed and efficient.
Economic Viability: The factory's economic viability, including its profit margin, break point, and investment return, make it an attractive option for investors and local economies.
Research and Development: The establishment of this factory can contribute to the growth of the chemical industry in Indonesia and encourage research and development in the field of organic chemistry.
Frequently Asked Questions (FAQs) about the Acetanilide Manufacturing Factory

Q: What is acetanilide and why is it important?

A: Acetanilide is a primary amide compound, widely used in various applications, including pharmaceuticals, dyes, and agrochemicals. Its increasing demand has led to a surge in interest in its production, particularly through the acetylation reaction of acetic acid and aniline.

Q: What is the production capacity of the proposed factory?

A: The proposed factory has a production capacity of 7,100 tons per year, operating for 330 days a year.

Q: What are the three core processes identified in the factory design?

A: The three core processes identified in the factory design are:

Initial Treatment Process of Raw Materials: This process involves the purification of acetic acid and aniline through distillation and filtration.
Acetylation Reaction: This process involves the reaction of acetic acid and aniline in the presence of a catalyst to produce acetanilide.
Crystallization and Purification: This process involves the crystallization of acetanilide from the reaction mixture and its subsequent purification through filtration and washing.

Q: What is the location of the factory?

A: The factory will be located in Pinang Sebatang Tim, Tualang District, Siak Regency, Riau Province, with an area of 11,872.4 m².

Q: How many workers will be required to operate the factory?

A: The factory will require 304 workers to operate.

Q: What is the economic viability of the factory?

A: The economic evaluation results show that the acetanilide manufacturing factory is suitable for establishment, with a significant profit margin and relatively short investment return time.

Q: What are the key equipment used in the factory?

A: The factory will rely on several key equipment, including:

Acetic Reactors: These reactors will be used for the acetylation reaction, with a temperature of 150°C and a pressure of 1 atm.
Distillation Column: This column will be used for the purification of acetanilide, with a temperature of 175°C and a pressure of 1 atm.
Crystallizer: This equipment will be used for the crystallization of acetanilide, with a temperature of 60°C and a pressure of 1 atm.

Q: What are the benefits of investing in the acetanilide manufacturing factory?

A: The benefits of investing in the acetanilide manufacturing factory include:

Significant profit margin
Relatively short investment return time
Contribution to the growth of the chemical industry in Indonesia
Encouragement of research and development in the field of organic chemistry

Q: What are the potential risks associated with investing in the acetanilide manufacturing factory?

A: The potential risks associated with investing in the acetanilide manufacturing factory include:

Market fluctuations
Changes in raw material prices
Technical issues with the equipment
Regulatory changes

Q: How can I get more information about the acetanilide manufacturing factory?

A: You can contact us through our website or email address to get more information about the acetanilide manufacturing factory. We will be happy to provide you with detailed information and answer any questions you may have.