The Importance of Lighting in a Production Company

Oct 13, 2025 by recoveryshake.com 44 views

The Importance of Lighting in a Production Company

The quality of work in a production company is strongly influenced by a comfortable and adequate work environment. One important factor that often escapes attention is lighting. A well-designed lighting system can significantly impact the productivity and quality of production. In the Printing Unit of the North Sumatra Industrial and Services (PDAIJ North Sumatra), early observations showed that there was a potential for lighting problems that had an impact on productivity and quality of production.

The Challenges of the Numbering Work Station

The numbering work station in North Sumatra PDAIJ is an area that requires special attention. The operator at this station has a complex task, which is to observe the printout of the number on the paper sheet in sequence and continuously. The size of a small number of numbering numbers requires high accuracy, so optimal lighting is very important. The results of illumination measurements at several points on the production floor show a range of values between 34.3 lux - 195.4 lux. This figure is below the standard of lighting level for crude and continuous work specified in the Ministry of Health No. 1405 of 2002, which is 200 LUX.

The Impact of Inadequate Lighting on Productivity and Quality

The condition of inadequate lighting has a negative impact on the quality of production, as evidenced by the discovery of defective products that pass the inspection at the numbering work station, with a percentage of 2-11% per day. This is a significant issue that needs to be addressed to ensure the quality of production. The impact of inadequate lighting on productivity and quality is a critical concern that requires immediate attention.

Proposed Solution: Replacing and Increasing the Number of Lights

To overcome the lighting problem in the North Sumatra PDAIJ printing unit, it is proposed to replace and increase the number of lights. This study analyzes the level of illumination on the production floor by dividing the area into three zones. Based on this analysis, it is recommended to replace 15 TL T5 40W lamps with 15 LHE lamps type Master PL-4 80W. This will increase the level of illumination on the production floor, reaching a minimum standard of 200 Lux according to Kepmenkes No. 1405 of 2002.

Increased Lighting at the Numbering Work Station

Special emphasis is given to the numbering work station with the addition of 4 pieces of LHE Lights Type of Master PL-4 80W. The maximum distance between the lamp is endeavored no more than 3.63M to ensure evenly and optimal lighting in the work area. This will provide the operator with a comfortable and adequate work environment, which is essential for high-quality production.

Benefits of Replacement and Adding Lamps

The replacement and addition of lamps will bring several benefits to the North Sumatra PDAIJ printing unit. These benefits include:

Increasing the Level of Illumination

The use of LHE lamps type Master PL-8P 80W will increase the level of illumination on the production floor, reaching a minimum standard of 200 Lux according to Kepmenkes No. 1405 of 2002. This will provide a comfortable and adequate work environment for the operators.

Improving Product Quality

Optimal lighting at the numbering work station will help operators in detecting defects better, thereby reducing the percentage of defective products that pass the inspection. This will improve the quality of production and reduce the risk of defective products.

Increasing Work Productivity

A comfortable and adequate work environment will increase the concentration and focus of the operator, thereby increasing overall work productivity. This will lead to increased efficiency and productivity in the production process.

Conclusion

Replacement and addition of the number of lights in the North Sumatra PDAIJ Printing Unit, especially at the numbering work station, is a strategic step to improve product quality and work productivity. Optimal lighting will create a more comfortable work environment and support the creation of high-quality production results. The proposed solution will address the lighting problem and improve the overall quality of production in the North Sumatra PDAIJ printing unit.

Q: What is the main problem with the current lighting system in the North Sumatra PDAIJ printing unit?

A: The main problem with the current lighting system is that it does not meet the standard of lighting level for crude and continuous work specified in the Ministry of Health No. 1405 of 2002, which is 200 LUX. This has a negative impact on the quality of production, as evidenced by the discovery of defective products that pass the inspection at the numbering work station, with a percentage of 2-11% per day.

Q: What is the proposed solution to overcome the lighting problem in the North Sumatra PDAIJ printing unit?

A: The proposed solution is to replace and increase the number of lights. This study analyzes the level of illumination on the production floor by dividing the area into three zones. Based on this analysis, it is recommended to replace 15 TL T5 40W lamps with 15 LHE lamps type Master PL-4 80W.

Q: How will the replacement and addition of lamps improve the quality of production?

A: The replacement and addition of lamps will bring several benefits to the North Sumatra PDAIJ printing unit. These benefits include increasing the level of illumination, improving product quality, and increasing work productivity. Optimal lighting will create a more comfortable work environment and support the creation of high-quality production results.

Q: What is the expected outcome of the proposed solution?

A: The expected outcome of the proposed solution is to improve the quality of production and increase work productivity. The replacement and addition of lamps will provide a comfortable and adequate work environment for the operators, which is essential for high-quality production.

Q: How will the proposed solution be implemented?

A: The proposed solution will be implemented by replacing 15 TL T5 40W lamps with 15 LHE lamps type Master PL-4 80W. Additionally, 4 pieces of LHE Lights Type of Master PL-4 80W will be added to the numbering work station to provide optimal lighting.

Q: What are the benefits of the proposed solution?

A: The benefits of the proposed solution include:

Increasing the level of illumination
Improving product quality
Increasing work productivity
Creating a more comfortable work environment

Q: What is the expected return on investment (ROI) of the proposed solution?

A: The expected ROI of the proposed solution is to improve the quality of production and increase work productivity, which will lead to increased efficiency and productivity in the production process.

Q: How will the proposed solution be monitored and evaluated?

A: The proposed solution will be monitored and evaluated by tracking the level of illumination, product quality, and work productivity before and after the implementation of the solution.

Q: What are the potential risks and challenges associated with the proposed solution?

A: The potential risks and challenges associated with the proposed solution include:

The cost of replacing and adding lamps
The potential disruption to production
The need for training and education for operators

Q: How will the proposed solution be maintained and updated?

A: The proposed solution will be maintained and updated by regularly checking the level of illumination and product quality, and making adjustments as needed.