Hands are pinched on the locking tub

Oct 13, 2025 by recoveryshake.com 51 views

Occupational Safety and Health Risk Analysis using the Hazops (Hazard and Operability Study) approach to PT. Kurnia Mitra Sawit, Aek Natas District, Labuhanbatu Utara Regency 2018

Introduction

Occupational Safety and Health (OSH) is a critical aspect of any organization, particularly in industries that involve the use of machinery and equipment, such as the oil palm processing sector. PT. Kurnia Mitra Sawit, a company engaged in this sector, relies heavily on the use of machines and equipment to facilitate daily tasks. However, this reliance also brings about occupational safety and health risks that can lead to accidents. To prevent work accidents, it is essential to analyze every risk in the work environment, and one effective method for conducting risk analysis is the Hazard and Operability Study (HAZOPS).

HAZOPS: A Method for Conducting Risk Analysis

HAZOPS is a systematic approach to identifying and analyzing potential hazards and operability issues in a process or system. It involves a team of experts who review the process or system to identify potential hazards and operability issues, and then analyze the consequences of these hazards and issues. The HAZOPS method is widely used in various industries, including the oil and gas, chemical, and manufacturing sectors.

Research Methodology

This study is included in the descriptive survey research category, which aims to describe the dangers and risks at each work station using the Hazops approach. The population taken for this study consisted of 41 people, who were selected using non-probability sampling techniques with the Snowball Sampling approach at PT. Kurnia Mitra Sawit. Through this method, researchers can reach relevant information from workers regarding the potential risks that exist in their work environment.

Findings

Research findings show a variety of significant occupational safety and health risks in several work stations, such as loading ramp stations, sterilizers, tips, press, clarification, and kernel. These risks include:

Hands are pinched on the locking tub: This risk occurs when workers are handling the locking tub, and their hands get pinched by the tub's mechanism.
Falling from a height: This risk occurs when workers are working at heights and fall from the platform or ladder.
Struck by TBS (fresh fruit bunches): This risk occurs when workers are handling TBS and are struck by the bunches.
Exposed to gancu: This risk occurs when workers are exposed to gancu, a type of chemical used in the oil palm processing sector.
Slipping or falling: This risk occurs when workers are working on slippery surfaces and slip or fall.
Cucked on the lori connection: This risk occurs when workers are handling the lori connection and are struck by the connection.
Exposed to fibers from the sling cable: This risk occurs when workers are exposed to fibers from the sling cable.
Explosion on the stew tube: This risk occurs when there is an explosion on the stew tube.
Exposed to hot steam bursts: This risk occurs when workers are exposed to hot steam bursts.
Excessive noise: This risk occurs when workers are exposed to excessive noise levels.
Cucked on the connecting bridge: This risk occurs when workers are handling the connecting bridge and are struck by the bridge.
Struckled: This risk occurs when workers are struck by an object.
Exposed to a mop: This risk occurs when workers are exposed to a mop.
Exposed to hot oil: This risk occurs when workers are exposed to hot oil.
Different from the pipeline: This risk occurs when workers are handling the pipeline and are exposed to different substances.
Inhaled fiber fiber and CaCO3: This risk occurs when workers inhale fiber and CaCO3.

These risks reflect that the work environment at PT. Kurnia Sawit Mitra has a number of dangers that can endanger the safety and health of workers.

Recommendations

Based on the results of the analysis, researchers recommend that the company immediately apply clear regulations regarding Occupational Health and Safety Policy (K3). In addition, companies need to carry out strict supervision and routinely conduct socialization of existing risks. Attention to the replacement and repair of equipment regularly is also very important to reduce the potential for work accidents.

Conclusion

Through the application of the Hazops method, companies can better understand and identify risks that exist in the work environment. With the right recommendation, it is expected that PT. Kurnia Palm Mitra can improve occupational safety and health, while creating a safer work environment for all workers. Accident prevention is not only a company's task, but is also a shared responsibility between management and workers in creating a good work safety culture.

Implications of the Study

The findings of this study have several implications for the oil palm processing sector. Firstly, the study highlights the importance of conducting risk analysis using the Hazops method to identify potential hazards and operability issues in the work environment. Secondly, the study emphasizes the need for companies to apply clear regulations regarding Occupational Health and Safety Policy (K3) and to carry out strict supervision and socialization of existing risks. Finally, the study suggests that attention to the replacement and repair of equipment regularly is essential to reduce the potential for work accidents.

Limitations of the Study

This study has several limitations. Firstly, the study was conducted at a single company, PT. Kurnia Mitra Sawit, and the findings may not be generalizable to other companies in the oil palm processing sector. Secondly, the study relied on self-reported data from workers, which may be subject to biases and errors. Finally, the study did not investigate the effectiveness of the Hazops method in reducing work accidents.

Future Research Directions

Future research should aim to investigate the effectiveness of the Hazops method in reducing work accidents. Additionally, future research should aim to explore the role of management and workers in creating a good work safety culture. Finally, future research should aim to investigate the impact of the Hazops method on the oil palm processing sector as a whole.

References

[List of references cited in the study]

Appendix

[Appendix containing additional information, such as raw data and tables]

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Occupational Safety and Health Risk Analysis using the Hazops (Hazard and Operability Study) approach to PT. Kurnia Mitra Sawit, Aek Natas District, Labuhanbatu Utara Regency 2018

Q&A: Occupational Safety and Health Risk Analysis using the Hazops approach

Q: What is the Hazops approach?

A: The Hazops approach is a systematic method for identifying and analyzing potential hazards and operability issues in a process or system. It involves a team of experts who review the process or system to identify potential hazards and operability issues, and then analyze the consequences of these hazards and issues.

Q: What is the purpose of the Hazops approach?

A: The purpose of the Hazops approach is to identify and analyze potential hazards and operability issues in a process or system, and to develop strategies to mitigate or eliminate these hazards and issues.

Q: How does the Hazops approach work?

A: The Hazops approach involves a team of experts who review the process or system to identify potential hazards and operability issues. The team then analyzes the consequences of these hazards and issues, and develops strategies to mitigate or eliminate these hazards and issues.

Q: What are the benefits of using the Hazops approach?

A: The benefits of using the Hazops approach include:

Identifying and analyzing potential hazards and operability issues in a process or system
Developing strategies to mitigate or eliminate these hazards and issues
Improving the safety and health of workers
Reducing the risk of accidents and injuries
Improving the efficiency and effectiveness of a process or system

Q: What are some common hazards and operability issues that can be identified using the Hazops approach?

A: Some common hazards and operability issues that can be identified using the Hazops approach include:

Equipment failure
Human error
Material failure
Environmental hazards
Operational hazards

Q: How can the Hazops approach be applied in the oil palm processing sector?

A: The Hazops approach can be applied in the oil palm processing sector by:

Identifying and analyzing potential hazards and operability issues in the processing equipment and facilities
Developing strategies to mitigate or eliminate these hazards and issues
Improving the safety and health of workers
Reducing the risk of accidents and injuries
Improving the efficiency and effectiveness of the processing equipment and facilities

Q: What are some best practices for implementing the Hazops approach in the oil palm processing sector?

A: Some best practices for implementing the Hazops approach in the oil palm processing sector include:

Conducting regular risk assessments and hazard analyses
Developing and implementing safety and health policies and procedures
Providing training and education to workers on safety and health procedures
Conducting regular inspections and audits to ensure compliance with safety and health regulations
Encouraging worker participation and involvement in safety and health initiatives

Q: What are some common challenges that can be encountered when implementing the Hazops approach in the oil palm processing sector?

A: Some common challenges that can be encountered when implementing the Hazops approach in the oil palm processing sector include:

Limited resources and budget
Limited expertise and knowledge
Resistance to change from workers and management
Difficulty in identifying and analyzing potential hazards and operability issues
Difficulty in developing and implementing effective strategies to mitigate or eliminate these hazards and issues

Q: How can these challenges be overcome?

A: These challenges can be overcome by:

Providing training and education to workers and management on the Hazops approach and safety and health procedures
Conducting regular risk assessments and hazard analyses to identify potential hazards and operability issues
Developing and implementing effective strategies to mitigate or eliminate these hazards and issues
Encouraging worker participation and involvement in safety and health initiatives
Providing resources and budget to support the implementation of the Hazops approach

Conclusion

The Hazops approach is a powerful tool for identifying and analyzing potential hazards and operability issues in a process or system. By applying the Hazops approach in the oil palm processing sector, companies can improve the safety and health of workers, reduce the risk of accidents and injuries, and improve the efficiency and effectiveness of the processing equipment and facilities.